**Ce Standard Plastic Film Recycling and Granulating Extrusion Machine**
The ACS300/80 compacting and pelletizing system is a highly efficient solution that integrates crushing, compacting, plasticization, and pelletizing into one seamless process. This system is specifically designed for recycling and re-pelletizing various types of plastics such as films, raffias, filaments, bags, woven bags, and foaming materials. The final product comes in the form of pellets or granules, which can be directly fed into production lines for film blowing, pipe extrusion, or injection molding.
**Specifications:**
| **Model Name** | ACS300/80 |
|----------------------|-----------|
| **Recycling Material** | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
| **Final Product Shape** | Pellets / Granules |
| **System Composition** | Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower, and production silo |
| **Output Range** | 150–200 kg/h |
| **Feeding Device** | Belt conveyor (standard), Rolls hauling off device (optional) |
| **Compactor Volume** | 300 Liters |
| **Screw Diameter** | 80 mm (standard) |
| **Screw Material** | 38CrMoAlA nitride steel (SACM-645), bimetallic (optional) |
| **Screw L/D** | 36 (depending on material type) |
| **Barrel Heating** | Ceramic heater or casting aluminum heater |
| **Barrel Cooling** | Air cooling via fan blowers |
| **Vacuum Degassing** | Double vented degassing (standard) |
| **Pelletizing Type** | Water ring die-face hot pelletizing |
| **Voltage Standard** | Varies by project location |
| **Optional Devices** | Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc. |
| **Delivery Time** | 60 days after order confirmation |
| **Warranty** | 13 months from the date of the bill of lading |
| **Technical Service**| Project design, factory construction advice, installation, and commissioning |
**Working Steps of the ACS300/80 Compacting and Pelletizing System**
1. **Feeding**: Plastic scraps like films, filaments, and raffias are transported into the compactor using a belt conveyor. For roll-based materials, an optional roll hauling off device can be used. The feeding speed is automatically controlled based on the compactor’s load level. A metal detector can also be integrated to stop the system if any metal is detected.
2. **Crushing and Compacting**: High-speed rotating blades cut and crush the incoming material. Frictional heating helps shrink the material just below its melting point. The guide structure compacts the material and directs it into the extruder screw, ensuring smooth and stable feeding.
3. **Plasticization and Degassing**: A specialized single-screw extruder gently melts the pre-compact material. The extruder includes a double-zone vacuum system to remove volatiles like moisture and low molecular compounds, making it ideal for heavily printed films or materials with high moisture content.
4. **Melt Filtration**: A screen changer is installed at the extruder head to filter impurities. The filtration method depends on the quality of the input material and the intended use of the final granules.
5. **Pelletizing**: The standard water ring die-face pelletizing system ensures high-quality granules. The system adjusts blade pressure automatically for consistent performance. Advanced dewatering systems help produce dry, high-quality pellets.
**Main Technical Parameters:**
| **Machinery Size** | Data of Compactor | Data of Single Screw Extruder | Throughput Rate (kg/hr) |
|--------------------|-------------------|-------------------------------|--------------------------|
| | Efficiency Volume (L) | Motor Power (kW) | Diameter (mm) | L/D | Motor Power (kW) |
| **ACS300/80** | 300 | 37 | 80 | 36 | 45/55 | 150–200 |
**Why Choose the ACS300/80 Compacting and Pelletizing System?**
- Combines multiple steps into one, reducing labor costs
- Efficient feeding suitable for films, filaments, raffias, and foaming materials
- High output with lower energy consumption
**Two-Stage Compacting Extruder Pelletizing System**
This system uses two single-screw extruders to increase output when needed, especially for materials requiring higher pelletizing capacity.
**Main Technical Parameters for Two-Stage System:**
| Machinery Size | Diameter (mm) | L/D | Motor Power (kW) | Throughput Rate (kg/hr) |
|----------------|---------------|-----|------------------|--------------------------|
| ACSS80/120 | 80 | 31 | 45/55 | 150–200 |
| | 120 | 10 | 22 | |
**Other Benefits:**
- Cost-effective with durable and high-quality machine
- Low energy consumption and high production output
- Fast delivery and installation: AceRetech produces around 10 sets per month, with a typical delivery time of 60 days
**Service and Support:**
- Overseas installation and training available
- Warranty with spare parts in stock and timely delivery
This system is a reliable choice for businesses looking to improve their recycling processes while maintaining efficiency and quality.
The ACS300/80 compacting and pelletizing system is a highly efficient solution that integrates crushing, compacting, plasticization, and pelletizing into one seamless process. This system is specifically designed for recycling and re-pelletizing various types of plastics such as films, raffias, filaments, bags, woven bags, and foaming materials. The final product comes in the form of pellets or granules, which can be directly fed into production lines for film blowing, pipe extrusion, or injection molding.
**Specifications:**
| **Model Name** | ACS300/80 |
|----------------------|-----------|
| **Recycling Material** | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
| **Final Product Shape** | Pellets / Granules |
| **System Composition** | Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower, and production silo |
| **Output Range** | 150–200 kg/h |
| **Feeding Device** | Belt conveyor (standard), Rolls hauling off device (optional) |
| **Compactor Volume** | 300 Liters |
| **Screw Diameter** | 80 mm (standard) |
| **Screw Material** | 38CrMoAlA nitride steel (SACM-645), bimetallic (optional) |
| **Screw L/D** | 36 (depending on material type) |
| **Barrel Heating** | Ceramic heater or casting aluminum heater |
| **Barrel Cooling** | Air cooling via fan blowers |
| **Vacuum Degassing** | Double vented degassing (standard) |
| **Pelletizing Type** | Water ring die-face hot pelletizing |
| **Voltage Standard** | Varies by project location |
| **Optional Devices** | Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc. |
| **Delivery Time** | 60 days after order confirmation |
| **Warranty** | 13 months from the date of the bill of lading |
| **Technical Service**| Project design, factory construction advice, installation, and commissioning |
**Working Steps of the ACS300/80 Compacting and Pelletizing System**
1. **Feeding**: Plastic scraps like films, filaments, and raffias are transported into the compactor using a belt conveyor. For roll-based materials, an optional roll hauling off device can be used. The feeding speed is automatically controlled based on the compactor’s load level. A metal detector can also be integrated to stop the system if any metal is detected.
2. **Crushing and Compacting**: High-speed rotating blades cut and crush the incoming material. Frictional heating helps shrink the material just below its melting point. The guide structure compacts the material and directs it into the extruder screw, ensuring smooth and stable feeding.
3. **Plasticization and Degassing**: A specialized single-screw extruder gently melts the pre-compact material. The extruder includes a double-zone vacuum system to remove volatiles like moisture and low molecular compounds, making it ideal for heavily printed films or materials with high moisture content.
4. **Melt Filtration**: A screen changer is installed at the extruder head to filter impurities. The filtration method depends on the quality of the input material and the intended use of the final granules.
5. **Pelletizing**: The standard water ring die-face pelletizing system ensures high-quality granules. The system adjusts blade pressure automatically for consistent performance. Advanced dewatering systems help produce dry, high-quality pellets.
**Main Technical Parameters:**
| **Machinery Size** | Data of Compactor | Data of Single Screw Extruder | Throughput Rate (kg/hr) |
|--------------------|-------------------|-------------------------------|--------------------------|
| | Efficiency Volume (L) | Motor Power (kW) | Diameter (mm) | L/D | Motor Power (kW) |
| **ACS300/80** | 300 | 37 | 80 | 36 | 45/55 | 150–200 |
**Why Choose the ACS300/80 Compacting and Pelletizing System?**
- Combines multiple steps into one, reducing labor costs
- Efficient feeding suitable for films, filaments, raffias, and foaming materials
- High output with lower energy consumption
**Two-Stage Compacting Extruder Pelletizing System**
This system uses two single-screw extruders to increase output when needed, especially for materials requiring higher pelletizing capacity.
**Main Technical Parameters for Two-Stage System:**
| Machinery Size | Diameter (mm) | L/D | Motor Power (kW) | Throughput Rate (kg/hr) |
|----------------|---------------|-----|------------------|--------------------------|
| ACSS80/120 | 80 | 31 | 45/55 | 150–200 |
| | 120 | 10 | 22 | |
**Other Benefits:**
- Cost-effective with durable and high-quality machine
- Low energy consumption and high production output
- Fast delivery and installation: AceRetech produces around 10 sets per month, with a typical delivery time of 60 days
**Service and Support:**
- Overseas installation and training available
- Warranty with spare parts in stock and timely delivery
This system is a reliable choice for businesses looking to improve their recycling processes while maintaining efficiency and quality.Insulation Material Rod Machined Parts
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Guangdong Hongwang New Materials Technology Co., Ltd , https://www.hwcncmaterial.com