Curious about how indoor drones are being utilized within the chemical industry? These drones are primarily leveraged to gather visual data remotely during internal inspections.
I’ll walk you through some of the various applications you might encounter today for indoor drones in this sector, including:
- Key use cases for indoor drones in the chemical industry
- Real-world case studies showcasing the effectiveness of indoor drones in chemical facilities
Let’s dive into the specifics.
### Key Applications for Indoor Drones in the Chemical Industry
Indoor drones have become indispensable tools for inspectors in chemical plants. Here’s a rundown of some of the most common areas where these drones are deployed:
#### PIPE RACKS, CABLES, AND CONDUITS
When inspecting pipe racks, cables, and conduits within a production facility, drones are sent to assess the integrity of welds and detect any potential leaks. This ensures safety and compliance while minimizing downtime.
*Flying between indoor pipe racks, cables, and conduits to ensure structural integrity.*
#### FIBERGLASS STORAGE TANKS
Inspectors use drones to check the walls and welds of fiberglass tanks that store corrosive materials like acids. This helps maintain tank longevity and prevent leaks.
*Examining fiberglass tanks to identify any signs of wear or corrosion.*
#### SUCTION DUCTS
Drones are flown inside suction ducts, from bottom to top, to inspect welds and check for product buildup on the walls and in the dust collectors.
*Capturing detailed footage of suction duct interiors to ensure proper functioning.*
#### STORAGE SILOS AND BINS
Inspectors use drones to evaluate the cleanliness of recently cleaned silos and bins, checking for product residue and assessing the condition of gauging cables.
*Inspecting silos post-cleaning to confirm thoroughness and structural soundness.*
#### FERMENTER TANKS
In enzyme production facilities, drones are employed to systematically inspect fermenter tanks, focusing on the condition of the shaft and blades to enhance batch quality.
*Ensuring fermenter tanks are operating optimally by capturing high-resolution imagery.*
#### PRESSURE VESSELS / STORAGE TANKS
Decommissioned pressure vessels and storage tanks undergo inspections using drones to identify any damage or issues before further action.
*Drone inspections help determine whether pressure vessels can be safely reused or need repairs.*
#### HEAT EXCHANGERS
Drones are also used to look for blockages in the tubes of heat exchangers, ensuring optimal performance and efficiency.
*Identifying clogs in heat exchanger tubes to maintain operational efficiency.*
### Case Studies Highlighting Indoor Drone Usage
For those interested in deeper insights, here are some real-world examples:
#### INSPECTOR 3.0 HELPS SAVE HOURS OF WORK LOCATING DEFECTS IN A HYDROGEN REFORMER
An inspector put Flyability’s new software, Inspector 3.0, to the test during a tough hydrogen reformer inspection. The software made it easy to revisit defect locations, saving significant time.
*Inspector 3.0 proved invaluable in navigating complex structures.*
#### ELIOS 2 TESTED AT FRENCH FERTILIZER PLANT PROVIDES IMAGES SO CLEAR INSPECTORS FEEL LIKE THEY’RE STANDING THERE
At a Yara-owned fertilizer plant, personnel evaluated the Elios 2 drone and were impressed by its ability to produce sharp images of hard-to-reach areas, speeding up inspection processes.
*Crystal-clear visuals from the Elios 2 provided unprecedented detail.*
These case studies underscore the transformative impact indoor drones are having on the chemical industry. By improving safety, reducing costs, and increasing efficiency, drones are proving to be essential tools for modern industrial operations.
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