Since its establishment in 1969, TWP Inc. has witnessed the rise of industrial wire mesh as a fundamental component in modern manufacturing and construction. Inspired by this, we have created an informative guide that explores various aspects of metal cloth, highlighting its remarkable qualities and diverse applications.
This guide will cover essential topics such as:
- **The Basics of Industrial Wire Mesh:** An introduction to what wire mesh is and common materials used.
- **Key Wire Mesh Definitions to Know:** Important terms and concepts related to wire mesh.
- **Understanding Industrial Wire Mesh Gauge Sizes:** A detailed look at how gauge sizes affect mesh strength and filtration.
- **Wire Mesh Materials:** An overview of different types of industrial wire mesh and their properties and applications.
- **TWP Inc.’s Services:** Insight into our services, including in-house laser cutting, cleaning, and more.
This resource is designed to provide valuable knowledge that can help inform your projects and purchasing decisions. Whether you're a professional or a DIY enthusiast, understanding the nuances of wire mesh can make all the difference in your application.
### What’s the Difference Between Wire Mesh & Hardware Cloth?
Let’s start by briefly defining the difference between wire mesh and hardware cloth.
**Metal Wire Mesh** is defined as a grid pattern created by weaving or welding metal wires together. It is versatile and used in a wide range of applications, from filtration to structural support.
**Hardware Cloth**, on the other hand, is a specific type of wire mesh with a galvanized coating for enhanced corrosion resistance. It features a welded construction, providing a rigid and durable structure. In summary, hardware cloth is metal wire mesh with additional strength and durability, making it ideal for outdoor and heavy-duty applications.
### The Basics of Industrial Wire Mesh
Industrial woven wire mesh, or industrial metal mesh, is a precisely engineered network of interlocked wires constructed through a rigorous weaving process that yields an application's desired size and pattern. Based on the application, an experienced wire mesh supplier can advise you on which material to pick, whether square or filter mesh is needed, and help you choose the right weave types, opening sizes, and more.
#### Common Metal Mesh Materials
- Stainless steel
- Plain steel
- Micronic wire
- Aluminum
- Copper
- Brass
- Galvanized steel
- Welded mesh
Explore all industrial wire mesh options.
### Key Wire Mesh Definitions to Know
Here are some key definitions to understand when working with wire mesh:
- **Mesh Count:** Refers to the number of openings per linear inch.
- **Mesh Opening:** Refers to the hole size and the distance between the two closest parallel wires.
- **Wire Diameter:** Measures the thickness, or gauge, of a round wire.
- **Filter Rating:** Indicates if the wire mesh can remove particles of a specific size expressed in microns or percentages.
- **Absolute Filter Rating:** Means the mesh retains nearly 100% of its filtered contents.
- **Nominal Filter Rating:** Means the mesh retains between 60% and 90% of its filtered contents.
- **Weave:** Refers to the specific over-under pattern of intersecting wires.
- **Shute Wires:** These are the metal wires that run across the width.
- **Warp Wires:** These are the metal wires that run down the length of the mesh.
- **Finish:** Represents the surface of the fabricated metal mesh.
- **Galvanized Hardware Cloth:** Refers to mesh that's been dipped into molten zinc to form an ultra-strong metal alloy.
- **Welded:** This mesh uses resistance welding to intersect wires to form a grid.
Learn more about wire cloth terminology.
### Understanding Industrial Wire Mesh Gauge Sizes
The wire mesh gauge refers to the thickness or diameter of the wire, usually measured in inches—a higher gauge number means a thicker wire diameter. Therefore, it's important to pick the correct gauge and material based on the application. To do that, we recommend using our gauge table or contacting us directly to ensure you're getting the desired product.
View our complete wire mesh gauge table.
Here's a useful overview to help you better understand mesh gauges. Remember, the wire diameter influences everything from the mesh's strength to its filtration capabilities.
#### Higher Gauge Number
- Higher gauge number = thicker wire
- Thicker wire means wider mesh openings
- Thicker gauges suit fencing and pest control
- Thicker wires are sturdy but more challenging to cut
#### Lower Gauge Number
- Lower gauge number = thinner wire
- A thinner wire creates a finer mesh
- Thin gauges work for filters and insect screens
- Thin wire is flexible but less durable
Take a deeper dive into wire mesh gauge sizes.
### Metal Wire Mesh Materials
#### Aluminum
Aluminum wire mesh is a versatile and cost-effective material that excels in several applications thanks to its quality and adaptability. Its flexibility makes it easily shaped, molded, and cut with standard hand tools, allowing it to be accessible for professionals and DIYers alike.
**Aluminum Mesh Uses:**
- Filtration
- Pest control
- Fan guards
- Lightweight screening
- Wire cloth discs
- Construction panels
**Benefits of Aluminum Wire Mesh:**
- Lightweight | Versatile | High Conductivity | Cost Effective | Corrosion Resistant
Learn more about aluminum wire mesh.
#### Brass
Brass wire mesh combines strength, durability, and aesthetic appeal. Its distinctive golden-yellow hue, enhanced tensile strength, and abrasion resistance make this mesh popular for home and professional uses.
**Brass Mesh Uses:**
- Plumbing screens
- Liquid and air filtration
- Chemical dispersal and processing
- Fireplace screens
- Indoor lighting design solutions
- Spark arrestors
**Benefits of Brass Wire Mesh:**
- Aesthetic Appeal | Malleable | Abrasion Resistant | Higher Tensile Strength | Improved Filtration
Learn more about brass wire mesh.
#### Bronze
Bronze wire mesh delivers durability and aesthetic appeal. Made from an alloy of 90% copper and 10% zinc, it surpasses both copper and brass in strength and corrosion resistance, weathering to an attractive greenish-brown patina over time.
**Bronze Mesh Uses:**
- Filter discs
- Spark arrestors
- Room dividers
- Lamps and sconces
- Cabinets
- Insect screens
**Benefits of Bronze Wire Mesh:**
- Aesthetically Pleasing | Wear Resistant | Corrosion Resistant | Ductile | Non-magnetic
Learn more about bronze wire mesh.
#### Copper
Copper wire mesh offers excellent thermal and electrical conductivity. Its soft nature makes it easily soldered while still being malleable. In turn, copper wire mesh is ideal for applications requiring efficient heat transfer, electrical shielding, or intricate designs.
**Copper Wire Mesh Uses:**
- Gutter guards
- Snail and slug garden barriers
- Cryogenic heat exchangers
- RFI shielding
- Light fixtures
- Electrical-based applications
**Benefits of Copper Wire Mesh:**
- Corrosion resistant | Conductive | Anti-microbial | Malleable | Chemical Resistant
Learn more about copper wire mesh.
#### Galvanized Hardware Cloth
Galvanized hardware cloth is created by coating metal with a layer of zinc to prevent rust while extending its lifespan. This economical solution finds application in numerous industries, offering benefits such as high-temperature resistance, flexibility for folding without breakage, and more.
**Galvanized Mesh Uses:**
- Gardens and greenhouses
- Roofing
- Window safety guards
- Rodent control
- Fencing
- Soffit screens
**Benefits of Galvanized Hardware Cloth:**
- Rust Resistant | Durable | Versatile | Low Maintenance | Fire Resistant
Learn more about galvanized wire mesh.
#### Metal Wire Mesh Filter Discs
Wire mesh discs are circular filters made from woven or sintered metal wire. They are designed for separation, sorting, and sieving processes across industries. Their adaptability means they can be customized using different weave types, surface finishes, and materials.
**Industries That Use Wire Mesh Filter Discs:**
- Medical and pharmaceutical
- Oil and gas
- Food and beverage
- Power and energy
- Agriculture
- Mining
**Benefits of Wire Mesh Discs:**
- Precise Filtration | Chemical Resistant | High-temperature Tolerance | Efficient Reusable | Customizable
Learn more about wire mesh discs.
#### Micronic Wire Mesh
Micronic wire mesh is a type of stainless steel filter cloth characterized by its precise weave patterns, which offer nominal or absolute filter ratings, enabling exceptional filtration capabilities. This versatile material excels in various applications across industries, from pharmaceutical and automotive to food and beverage and beyond.
**Industries That Use Micronic Wire Mesh:**
- Pharmaceutical
- Chemical
- Water treatment
- Automotive
- Electronics and semiconductor
- Medical and healthcare
**Benefits of Micronic Wire Mesh:**
- Precise Filtration | Chemical Resistant | Thermal Stability | Customizable | High Open Area
Learn more about Micronic Wire Mesh.
#### Monel Metal Wire Mesh
Monel mesh is composed primarily of nickel and copper alloys. As a result, it's become renowned for its exceptional strength and corrosion resistance, plus the ability to withstand high temperatures and various chemicals. This adaptable cloth excels in tasks ranging from filtration and heating to desalination and demisting.
**Industries That Use Monel Wire Mesh:**
- Aerospace
- Chemical processing
- Offshore and marine
- Power generation
- Oil and gas
- Defense
**Benefits of Monel Wire Mesh:**
- Corrosion Resistant | Durable | Temperature Stability | Chemical Resistant | Biocompatibility
Learn more about Monel wire mesh.
#### Plain Steel Wire Mesh
Plain steel mesh is often referred to as carbon steel mesh. It’s an industry workhorse due to its affordability and versatility. While it's not corrosion resistant like other metal materials, its strength and durability make it ideal for a wide range of applications from filtering to screens.
**Plain Steel Wire Mesh Uses:**
- Grill and radiator covers
- Fireplace screens
- Building and construction
- Scaffolding
- Conveyor belts
- Machine guards
**Benefits of Plain Steel Wire Mesh:**
- Strong | Magnetic | Good Conductivity | High Tensile Strength | Abrasion Resistant
Learn more about plain steel wire mesh.
#### PTFE Coated Wire Mesh
PTFE coated wire mesh is stainless steel mesh coated with a thin layer of polytetrafluoroethylene, creating a hydrophobic and chemically resistant surface. It's perfect for everything from fuel filtration to food processing and for more heavy-duty tasks.
**PTFE Coated Wire Mesh Uses:**
- Chemical filtration
- Electrical insulation
- Aerospace and automotive parts
- Food processing
- Pharmaceutical equipment
- Fuel and water separation
**Benefits of PTFE Coated Wire Mesh:**
- Chemical Resistant | Non-Stick Properties | Electrical Insulation | UV Resistant | Hydrophobic Properties
Learn more about PTFE coated wire mesh.
#### Sintered Wire Mesh
Sintered wire mesh is the go-to solution for filtration in many industries. It’s incredibly strong and versatile. It's created by bonding multiple layers of woven wire under high heat and pressure, resulting in a rigid, flat product that maintains its filter rating even under extreme conditions.
**Sintered Wire Mesh Uses:**
- Diffuser screens
- Water filtration
- Breather vents
- Fuel cells
- Heat exchangers
- Particle classification
**Benefits of Sintered Wire Mesh:**
- Uniform Filtration | Permeability | Thermal Stability | Multi-layer Construction | Long Service Life
Learn more about sintered wire mesh.
#### Stainless Steel Wire Mesh
Stainless steel wire mesh is corrosion-resistant, strong, and incredibly adaptable. We offer over 135 varieties, from fine micronic mesh to sturdy welded options, catering to a wealth of different industry applications. Since the material is so often used, it’s important to know about the different stainless steel alloys.
**What’s the Difference Between T-304 & T-316 Stainless Steel Wire Mesh?**
With unparalleled strength, resilience, and versatility, stainless steel wire mesh is essential for numerous industrial applications. The metal comes in various specifications and grades, with the most common being types 304 (T-304) and 316 (T-316).
**T-304 Stainless Steel Wire Mesh:**
- Versatile and widely used.
- Excellent corrosion resistance in dry environments.
- Ideal for filtration, screening, and fencing.
**T-316 Stainless Steel Wire Mesh:**
- Superior corrosion resistance, especially in marine and chemical settings.
- Enhanced with molybdenum for added durability.
- Perfect for harsh chemical, saltwater, and high-temperature applications.
**Stainless Steel Wire Mesh Benefits:**
- Long Lasting | Adaptable | Heat Resistant | Low Maintenance | Nonreactive
Learn more about stainless steel wire mesh.
#### Welded Stainless Wire Mesh
Welded stainless wire mesh is a robust and versatile material created by welding intersecting wires into a grid pattern. This process results in a strong, uniform structure that maintains its shape under high pressure.
**Welded Stainless Wire Mesh Uses:**
- Concrete reinforcement
- Food drying and storage
- Infill panels
- Insulation
- Landscaping and gardens
- Chimney cap
**Benefits of Welded Stainless Wire Mesh:**
- Lightweight | Durable | Versatile | Heat Resistant | Low Maintenance
Learn more about welded stainless steel wire mesh.
### TWP Inc.’s Custom Wire Mesh Services & Resources
At TWP Inc., we offer a range of custom wire mesh services to meet your specific needs. Our services include:
- **Wire Mesh Cleaning:** Ensuring your product arrives pristine and free from contaminants.
- **Precision Laser Cutting:** Offering accurate and efficient production of wire mesh components.
- **Mesh Measuring:** Using advanced measuring techniques to guarantee your metal mesh meets exact specifications.
- **Professional Slitting Services:** Providing precise cuts for various applications.
- **Custom Wire Mesh Filter Discs:** Crafting custom filter discs tailored to your worksite and application needs.
### Trusted Supplier of Wire Mesh & Hardware Cloth Since 1969
TWP Inc. is a family-owned, woman-led business that provides the best wire mesh materials to hundreds of industrial organizations, builders, and DIYers worldwide. We offer everything covered in our guide, including customized solutions tailored to your needs.
We’ve been ISO 9001 certified since 2001—demonstrating our commitment to superior products and service in the mesh industry.
Founded in Berkeley, California, we've been your go-to mesh experts for over 50 years. Get in touch by contacting us online or calling (800) 227-1570 to learn more about our industrial-grade solutions.
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