Alcohol Equipment, Differential Pressure, Fuel Ethanol Equipment, Dehydration Alcohol Equipment, Distillation Columns
Project Overview
1. It is a turnkey complete equipment system, simple to operate, requires fewer workers, occupies less space, and reduces costs.
2. It can produce 1000L-1000000L of 96%-99.9% alcohol (ethanol) per day.
3. It can use raw materials such as corn, wheat, cassava, molasses, rice, potato, dates, beetroot, sugarcane, and other starch or sugar-containing materials.
4. We offer both full turnkey systems and partial section solutions.
5. We can improve and rebuild existing alcohol (ethanol) production lines.
You can choose a single distillation tower to save costs or go for a five-column system to achieve higher quality alcohol/ethanol.
1. Company Information
FFEICHENG JINTA MACHINERY CO., LTD is the largest manufacturer of alcohol, fuel ethanol, and DDGS high-protein feed complete equipment in China.
Our company is capable of designing and manufacturing Class-I, Class-II, and Class-III pressure vessels.
We are able to design, manufacture, install, and commission 3000t-500000t of alcohol complete equipment in turnkey projects.
2. Product Description
Five-Column Three-Effect Distillation Process
Our company designs and manufactures the latest Five-Column Three-Effect Distillation equipment. This advanced process is based on traditional five-column differential-pressure columns and is mainly used for super-fine alcohol production.
The key feature of this process is the heating method—steam heats one column directly and transfers heat to the other four columns, achieving three-effect thermal coupling and energy-saving benefits.
In terms of electricity efficiency, it can save up to 50% of electricity, reduce pump maintenance, and extend the life of reboilers.
Double-Mash-Column Three-Effect Distillation Process
This process is suitable for general-grade alcohol and fuel ethanol production and has been awarded a Chinese national patent. It is the only successful application of a double-mash column with three-effect in the world for general-grade alcohol production.
The process consists of a mash column, rectification column, and composite column. The composite column functions as both a mash and rectification column.
The key is the heating method—steam heats one column directly and transfers heat to the other two columns, achieving energy savings of over 40% in steam consumption.
Energy Consumption & Quality Indicator Table:
Below is a comparison between the traditional and new processes for Five-Column Three-Effect Distillation and Double-Mash-Column Three-Effect Distillation processes.
| No. | Item | Unit | Traditional Process | New Process |
|-----|-----------------------|--------|---------------------|-------------|
| 1 | Steam Consumption | t/t | 3.0 | 2.3 |
| 2 | Colority | No. | 9.5 | 8 |
| 3 | Alcohol | % (v/v)| 95.5 | 96.5 |
| 4 | Sulfuric Acid Test | No. | 70 | 9 |
| 5 | Aldehyde (as acetaldehyde) | mg/l | 28 | 2 |
| 6 | Methanol | mg/l | 18 | 3 |
| 7 | n-propyl alcohol | mg/l | 15 | 2 |
| 8 | +Isobutanol+isoamylol | g/l | 27.5 | 2 |
| 9 | Acid (as acetic acid) | mg/l | 19 | 9 |
| 10 | Ester (as acetic ether) | mg/l | 22 | 16 |
| 11 | Nonvolatile matter | mg/l | 23 | 12 |
| 12 | Heavy metal (Pb) | mg/l | 0.65 | 0.4 |
| 13 | Cyanide (HCN) | mg/l | 3.7 | 2 |
For the Double-Mash-Column Three-Effect Distillation Process:
| No. | Item | Unit | Traditional Process | New Process |
|-----|-----------------------|--------|---------------------|-------------|
| 1 | Electricity Consumption | kwh/t | 15 | 20 |
| 2 | Steam Consumption | t/t | 2.3 | 1.4 |
| 3 | Water Consumption | t/t | 7 | 5 |
| 4 | Colority | No. | 9.5 | 8 |
| 5 | Alcohol | % (v/v)| 95.5 | 95.5 |
| 6 | Sulfuric Acid Test | No. | 70 | 55 |
| 7 | Aldehyde (as acetaldehyde) | mg/l | 28 | 25 |
| 8 | Methanol | mg/l | 100 | 55 |
| 9 | n-propyl alcohol | mg/l | 75 | 35 |
| 10 | +Isobutanol+isoamylol | mg/l | 27.5 | 26 |
| 11 | Acid (as acetic acid) | mg/l | 19 | 18 |
| 12 | Ester (as acetic ether) | mg/l | 22 | 20 |
| 13 | Nonvolatile matter | mg/l | 23 | 21 |
| 14 | Heavy metal (Pb) | mg/l | 0.65 | 0.5 |
| 15 | Cyanide (HCN) | mg/l | 3.7 | 3 |
3. Production Capability
1. Our company was established in the 1950s and designed and manufactured the first stainless steel distillation column in China.
2. We can produce 6 full sets of equipment (including crushing, liquefying saccharification, fermentation, distillation, and DDGS sections) per month.
3. Among our 16 workshops, 3 are for mechanical manufacturing, 5 for process manufacturing, and 8 for assembly and welding.
4. We have advanced machining and testing equipment.
4. Design Capability
1. We hold Design Licenses for Special Equipment D1 and D2 Classes, Manufacture License for Special Equipment A2 Class, and Design License for Special Equipment GC Class.
2. We have over 20 patents in distillation, DDGS, and other fields.
3. We are certified with ASME, ISO 9001, ISO 14001, and GB/T 28001.
5. After-Sales Service
1. We provide comprehensive after-sales service, ensuring project implementation, maintenance, and commissioning.
2. We can reach the site within a short time after receiving customer notification.
6. Packaging & Transportation
We can package products according to export standards and transport them via container or bulk.
7. Contact Us
Name: Vick Liang
Phone: +86 13953842508
Tel: +86-538-3393266
Fax: +86-538-3399066
Xuzhou D.C. International Trading Co., Ltd. , https://www.tfgyspackaging.com